This project was developed for an aluminum billet producer in India. The customer upgraded its casting equipment to improve production stability and billet surface quality, with the goal of meeting the billet quality requirements for downstream aluminum extrusion.

The customer placed particular emphasis on billet surface quality and casting stability. The main requirements included:

• Improved billet surface quality with fewer casting defects
• A stable casting process for more consistent billet quality
• Support for continuous production

• 6-Ton Charging Car
• 20-Ton Tilting Melting Furnace
• Aluminum Billet Casting System
  Includes:
  DC billet casting machine
  Hot-top casting table
  Air-slip casting table
• Homogenizing System
  Includes:
  30-Ton Homogenizing Furnace
  30-Ton Cooling Chamber
  30-Ton 3D Billet Loading & Unloading Car

A key feature of this project is the Air-Slip Casting Table. During casting, it forms a stable air film that reduces direct contact between the molten aluminum and the mold, helping improve billet surface quality and casting stability.